Prime Fulfillment Corp. operated 7 distribution centers with no unified visibility. Each site ran independently, making network-wide optimization impossible. Bottlenecks were discovered only after they caused delays. The leadership team needed the ability to simulate changes before committing capital.
IntelliSyncs built a complete digital twin of all 7 facilities — modeling every conveyor, pick station, dock door, and inventory location. The twin ingests live operational data and enables what-if simulation: ‘What happens if we shift 20% of West Coast volume to Midwest?’ The platform ran 10,000+ scenarios in the first quarter, identifying $4.2M in annual savings.
Measurable impact, delivered
Every metric verified against baseline — not projections, production numbers.
Stack powering this deployment
The systems, platforms, and integrations that made this project possible.
“For the first time, we can see our entire network as one system. We test every major decision in the twin before touching the real world. It’s paid for itself many times over.”