Atlas Warehousing’s 750,000 sq-ft facility relied on 60+ forklift operators moving product between receiving, storage, picking, and shipping zones. Labor shortages meant constant understaffing, and human travel time accounted for 65% of total order cycle time. Peak seasons required temporary workers who took weeks to ramp up.
IntelliSyncs deployed a fleet of 45 autonomous mobile robots — 30 for pallet transport, 10 for case-level picking support, and 5 for long-haul cross-dock moves. The AI fleet orchestration platform optimizes routes in real-time, avoiding congestion and dynamically rebalancing robots based on order demand. The fleet runs 24/7 with automated charging.
Measurable impact, delivered
Every metric verified against baseline — not projections, production numbers.
Stack powering this deployment
The systems, platforms, and integrations that made this project possible.
“45 robots running 24/7 — we doubled throughput while cutting labor dependency. The ROI was dramatic, but the real win is never worrying about staffing for peak season again.”